We had some leftover cement tile from our bathroom renovation, so we made a DIY tray with wood! Spoiler alert – it turns out SO cute!
Thank you to DAP for sponsoring this DIY tray tutorial! All opinions are entirely my own. This post also contains affiliate links, but nothing that I wouldn’t recommend wholeheartedly. Read my full disclosure here.
I don’t think you’ll blame me when I say that I was a little excited when we had some of this amazing cement tile leftover after our bathroom renovation last year. Leftover tile is sort of an inevitable part of any tiling project, so my mind is always racing with creative ways to use leftover tiles so they don’t go to waste.
For instance, last year I made marble coasters out of our leftover floor tile. They made great Christmas gifts!
But, these cement tiles have been sitting in the garage…just sitting there and begging me to make them into something pretty.
I remember seeing this adorable DIY concrete tray with tiles on Shades of Blue Interiors a couple of years ago and it’s always stayed in the back of my mind! So when I was staring at this leftover cement tile, I thought of this tray and thought it would be so fun to build a DIY wood tray with the cement tile as the bottom.
This DIY tray that really shows off the cement tiles turned out SO cute! And is the perfect summer weekend project. It makes a great drink tray for all your summer parties and dinners out on the deck.
Are you ready to see how to build this DIY serving tray?!
Supplies for DIY tray:
- DAP Weldwood Wood Glue
- DAP Plastic Wood X Wood Filler
- 3.5 inch Oak trim (about 48 inches)
- Miter saw
- Table saw
- Finish nail gun with 1.5 inch nails
- Wood stain
- Tile sealer
- Foam paint brushes (for tile sealer and stain)
- 2 Handles
Seal cement tile.
Before you even get started on the wood tray part, start the process of sealing your tile. This needs about 1-2 hours in between coats and we did 4 or 5 coats – so you can just keep this process going of sealing the tile as you work on the rest of the tray.
You simply just brush it on with the foam paint brush, wait 3-5 minutes and wipe off what doesn’t soak into the tile.
Cut top & bottom wood pieces.
With the grooves and inlaid tile…the measurements were kind of tricky on this so, we actually cut the top and bottom wood pieces first and then the size pieces. We didn’t want to mess up a measurement and #MathIsHard.
You’ll need to obviously adjust the measurements to fit your tile, but our tile was 8×8. We cut the top and bottom pieces at roughly 16.5 inches with the miter saw. This length covers both side by side tiles and then overhang on each side for the side pieces of wood (we’re doing butt joints on the corners).
Cut grooves for tile to inlay.
Using the table saw with the blade raised up only 3/8″, we cut in a groove that fits the tile perfectly. To cut the groove, you just run the piece of wood through the table saw multiple times, slightly moving the guide over each time.
Cut side wood pieces to length and cut grooves for tile.
Put the tile into the grooves of the top and bottom wood pieces to get your perfect measurement of the sides. Then cut the wood down to the right length on the miter saw and cut the grooves the exact same way you did on the other pieces of wood.
For the edges of the wood, we chamfered them with a chamfer bit on the router table.
If don’t have a router, no worries. You can achieve the pretty much same thing by simply sanding the edges by hand. The goal here is to just makes the corners not as harsh.
Using the orbital sander, lightly sand everything with 150 grit sandpaper.
Stain wood (inside of tray only).
You’ll see in the photos that I stained all of the wood before putting the tray together. I did this because I didn’t want to risk getting stain on the tile once it was assembled. However, we ended up needing to sand the entire outside of the tray after we assembled it because of the glue and nail holes….so if I were to build this tray again (and what I would recommend that you do) is to stain the inside of the wood only. The pieces that come in contact with the tile. Hindsight is 20/20, right?
We used this stain.
Assemble DIY serving tray.
Using DAP’s Welwood Wood Glue and clamps, you can assemble the tray now!
We added wood glue on the inside of the grooves on the wood, where the tile was going. This wasn’t actually to glue the tile in place (because it’s wood glue it doesn’t really bond with tile all that well), but it was more so to fill in any gaps so that the tiles didn’t rattle inside of the tray.
Then add wood glue to the edges that we joining together and clamp everything in place. Once clamped and square, finish off with a nail gun on the corners. We waited overnight to remove the clamps to get the glue a chance to dry.
Create plug for end of groove.
Since we used the table saw to cut the grooves and joined it with a butt joint, there’s a small hole on each end of the tray where the groove is shown. To fill this, Logan just cut down a very small piece of scrap wood and added it into the hole with wood glue and then filled the rest in with DAP’s Plastic Wood X Wood Filler.
Fill nail holes.
The next day, you can come back in and remove the clamps and fill all nail holes and any other gaps with DAP’s Plastic Wood X Wood Filler.
Now, here’s the thing….if you follow my advice and only stain the inside of the wood on the tray, the only sanding you’ll need to do right now is sanding the wood filler down, which can be done with an orbital sander. But, we had to sand the entire outside of the tray to get rid of the stain so we used the belt sander and then finished with the orbital.
At this point, I’d also tape down the tile fully with painter’s tape so it doesn’t get anything on it!
Be sure to wipe everything down well before staining after you sanded. Then you can just apply the wood stain with a foam brush and wipe off any excess. I did 2 coats of stain.
After the stain as fully dried (check your packaging, ours said 8 hours), you can seal everything. We used this sealer.
Last step is to add some handles! I love these classic black cup pulls!
That’s it, folks! We were able to take that leftover tile and turn it into something functional and SO cute!
It makes the perfect drink tray!